Beverages — soft drinks

Soft drink
sugar handling.

Behind every bottling line is a syrup room, and behind that a sugar system moving tonnes per hour from silo to dissolver.

Soft drink poured over ice

In brief

Soft drink production's powder problem is bulk sugar: tanker or bulk-bag intake, silo storage, and conveying to syrup-room dissolvers at line rates. TLG builds sugar systems with moisture-protected storage, contained transfer and the dust-zone compliance sugar demands.

The powder problem

Process requirements.

Sugar sounds simple until scale: it cakes with humidity, abrades what it touches, and its dust is combustible. Silo storage with conditioned air, dense-phase transfer to protect crystal and pipework, and zoned, extracted transfer points make tonnes-per-hour routine.

Intake
Tanker and bulk-bag sugar receival
Storage
Silos with moisture-managed air
Transfer
Dense-phase to dissolvers at line rate
Compliance
Sugar dust zoning and extraction

The process — stage by stage

The soft drink line, stage by stage.

Every stage below is equipment TLG designs and builds — follow any of them into the solutions range.

  1. 01

    Raw material intake

    Sacks and bulk bags enter the line contained — dust captured at the tip point, foreign objects screened out.

  2. 02

    Raw material & finished goods storage

    Silos with discharge engineered to the powder's measured flow properties — storage that empties reliably.

  3. 03

    Automated batching

    Every ingredient weighed to recipe on isolated load cells, majors to minors, with the batch record generated automatically.

  4. 04

    Foreign material removal

    Magnets hold ferrous wear metal; check-sieves reject oversize — placed where HACCP analysis puts them.

  5. 05

    Dissolver feeding

    Continuous or batch delivery of powders into liquid processing, at the rate the dissolver can wet.

  6. 06

    Dust extraction

    Capture at every transfer point, ducted to reverse-jet filtration — hygiene, compliance and recovered product.

  7. 07

    Automation & controls

    One control system sequencing the whole line — recipes, interlocks and records included.

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