Beverages — energy drinks

Energy drink
powder systems.

Caffeine, taurine, vitamins — potent actives dosed at label-claim accuracy into powder sticks or syrup batches, handled contained.

Chilled energy drink can

In brief

Energy drink production doses potent actives — caffeine, taurine, vitamin premixes — where both accuracy and operator exposure matter. TLG builds contained dosing systems: sealed transfer from supplier pack, precision weighing to label claim, and delivery into blends or liquid batching without open handling.

The powder problem

Process requirements.

Caffeine is dosed in milligrams per serving and regulated accordingly — and it is also a substance operators should not breathe. Contained transfer (sealed bag stations, vacuum conveying), precision micro-dosing and automatic batch records serve the label claim and the operator in the same design.

Actives
Caffeine · taurine · vitamin & botanical premixes
Accuracy
Label-claim dosing, recorded per batch
Containment
Sealed transfer, operator exposure controlled
Formats
Powder sticks · syrup-room batching

The process — stage by stage

The energy drink line, stage by stage.

Every stage below is equipment TLG designs and builds — follow any of them into the solutions range.

  1. 01

    Raw material intake

    Sacks and bulk bags enter the line contained — dust captured at the tip point, foreign objects screened out.

  2. 02

    Raw material & finished goods storage

    Silos with discharge engineered to the powder's measured flow properties — storage that empties reliably.

  3. 03

    Automated batching

    Every ingredient weighed to recipe on isolated load cells, majors to minors, with the batch record generated automatically.

  4. 04

    Foreign material removal

    Magnets hold ferrous wear metal; check-sieves reject oversize — placed where HACCP analysis puts them.

  5. 05

    Dissolver feeding

    Continuous or batch delivery of powders into liquid processing, at the rate the dissolver can wet.

  6. 06

    Dust extraction

    Capture at every transfer point, ducted to reverse-jet filtration — hygiene, compliance and recovered product.

  7. 07

    Automation & controls

    One control system sequencing the whole line — recipes, interlocks and records included.

Discuss your project.
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Send the material, throughput and plant constraints. You’ll get a considered answer from an engineer, not a brochure.